Compact concrete plant
Compact concrete batching plant generally refers to a small, space-saving and highly efficient concrete mixing plant. AGICO Cement offers 25-120 cubic meter compact concrete plants, such as foundation-free and mobile mixing plants.
- The compact concrete batching plant has the advantages of small floor space, flexible installation and small encapsulation area.
- It adopts a lifting bucket for conveying, which takes up less space, is more environmentally friendly and energy-saving.
- The bucket is lifted by double ropes and equipped with multiple limit protection systems to ensure the stable operation of the equipment.
- The track is made of steel plates bent as a whole, which is stable and solid. Lining plates are laid inside the track, which will never wear out.
- The lower part of the lifting bucket is equipped with a temporary aggregate storage bucket, which can store one tray of aggregates and improve the mixing efficiency.
Why choose AGICO’s compact concrete batching plant
Manufacturing Experience
40+ years
Patents
160+
Exported nations
170+
Certificates
ISO9001, ISO 14001, CE
High flexibility and adaptability
High flexibility
The compact concrete plant occupies small area, is flexible to install, and is to move, making it popular among users. The overall design is modular, allowing for quick and convenient installation and flexible adaptation to more complex terrain requirements.
Strong material adaptability
The lifting range is wide, and there are few requirements for the types and characteristics of materials. It can not only lift general powdery and small granular materials, but also lift with high abrasiveness.
Site area and material loading design
Rollable site area
The standard configuration uses an inclined bucket to deliver materials. The main structure of the station occupies only 16m x 16m, with compact structure and high land utilization. Compared with traditional equipment, the site area is reduced by 30%, making it suitable for concrete mixing needs where land costs are high and flexibility is required.
Efficient material loading design
The material loading method uses a hoist to lift the bucket. The unique design of the bucket and track can conveniently and efficiently and pour aggregates, further reducing the site requirements and reducing the cost of infrastructure construction.
Installation and transportation convenience
The entire equipment can be installed and debug in just 2-4 days, significantly shortening the time to prepare for production. The main equipment is installed on a steel frame, which not only facilitates the overall installation of equipment on a trailer for transportation, reducing the difficulty of transfer, but also the steel frame can be used as part of the foundation, reducing the construction of the foundation and reducing the in infrastructure.
Good environmental protection and reliability
The sealing performance is good, with less environmental pollution and good operational reliability. Relying on advanced design principles processing methods, the reliability of the entire machine operation is guaranteed, and the lifting machine operates stably and reliably.
Durable & precise metering method
The key components are made of high-quality materials and are manufactured through special processes, providing excellent wear and resistance.
A reasonable lubrication system and a convenient maintenance passage design make daily maintenance work more relaxed and efficient, effectively extending the service life of the equipment.
The mix proportion the batching station and the accuracy of the metering directly affect the quality of the concrete. A highly accurate metering system ensures that the cement, powder, admixture, and and stone are measured with precision, effectively guaranteeing the quality and safety of the concrete.
Buy compact concrete batching plant from reliable supplier
AGICO Group has more than 40 years of experience in the development and production of mobile concrete batch plant, small batch plant, portable concrete plant, eco-friendly encosed batch plant and other products. High quality and strict factory inspection of products are AGICO’s pursuit. All products of the Group have passed ISO9001:2008 international quality management system certification, EU CE certification and Customs Union CU-TR certification.
Parameters of compact concrete batching plant
| Item | HZS25 | HZS35 | HZS50 |
| Theoretical Productivity | 25m³/h | 35m³/h | 50m³/h |
| Mixer Model | JS500 | JS750 | JS1000 |
| Number of Aggregate Types | 4 | 4 | 4 |
| Maximum Aggregate Size (Cobble/Gravel) | ≤40/50mm | ≤40/50mm | ≤60/80mm |
| Unloading Height | 4000mm | 3800mm | 3800mm |
| Aggregate Weighing Range | 0 – 1500kg | 0 – 2000kg | 0 – 2000kg |
| Aggregate Weighing Accuracy | ±2% | ±2% | ±2% |
| Cement Weighing Range | 0 – 300kg | 0 – 500kg | 0 – 800kg |
| Cement Weighing Accuracy | ±1% | ±1% | ±1% |
| Water Weighing Range | 0 – 200kg | 0 – 300kg | 0 – 300kg |
| Water Weighing Accuracy | ±1% | ±1% | ±1% |
| Admixture Weighing Range | 0 – 50kg | 0 – 50kg | 0 – 50kg |
| Admixture Weighing Accuracy | ±1% | ±1% | ±1% |
| Fly Ash Weighing Range | 0 – 200kg | 0 – 500kg | 0 – 500kg |
| Fly Ash Weighing Accuracy | ±1% | ±1% | ±1% |
| Overall Dimension (Length × Width × Height) – Straight Shape | 32200×16000×17000mm | 32200×16000×17000mm | 32201×16000×17245mm |
Customize your compact concrete batching plant
The key components of AGICO Cement’s concrete plant are all well-known brands at home and abroad, such as high-precision sensors, high-efficiency vibrators, automation control system and so on, to ensure the stable and reliable performance of the plant. The advanced equipment not only improves the production efficiency, but also reduces the failure rate and ensures the continuity and stability of production.
Advantages of AGICO’s compact concrete batching plant
Compact structure and high production efficiency
It adopts a modular structure design, with a small floor area for the entire station. It can be flexibly placed according to the actual situation on site, with multi-directional material discharge. The optimized design of each component has the same efficiency as the belt conveyor.
The lifting mechanism operates smoothly with a low failure rate
It adopts dynamic drop-point feeding, without uneven loading, and ensures smooth lifting. The rope loosens the protection limit and does not reverse.
A variety of types and models of mixers are available for customization
The stirring blades are made of high-chromium alloy wear-resistant cast iron, ensuring a longer service life. It can improve the material flow and reduce the impact and wear of sand and gravel on the blades. Strong overload resistance, low noise and reliable operation; Simple maintenance, convenient replacement of spare parts, and high cost performance.
Precise measurement
The powder scale body adopts an octagonal design, which has good rigidity and smooth unloading. Independent and free scale frame, pneumatic self-balancing technology, to prevent phenomena such as lifting and pulling the scale.
Integrated layout and rapid installation
The main components of the entire station, including water, electrical and gas circuits, are integrated and arranged. Most components are installed in the factory, with reserved interfaces. Installation can be completed within 2 to 4 days upon arrival at the construction site.
Easy maintenance and operation
Multiple intelligent designs, automatic lubrication, automatic alarm, and the use of reliable electrical components reduce the difficulty for maintenance personnel to maintain the equipment. During the production process, there is a system for fully automatic batching, automatic operation and real-time data monitoring.
Reliable and durable wear parts
High-quality steel rails are adopted, which are not prone to deformation. During operation, the lifting bucket is protected by intelligent devices such as sensors and limit switches, ensuring safety and reliability. The design of double wear-resistant pulleys and double steel wire ropes extends the service life of wear parts such as pulleys and steel wire ropes to over 50,000 cubic meters.
Other types of compact concrete batching plant can be customized
Mobile compact concrete batching plant
Parameters of mobile compact batch plant
| Model | 25m³ | 35m³ | 50m³ | 75m³ | 100m³ |
| Theoretical productivity(m³/h) | 25 | 35 | 50 | 75 | 100 |
| Discharge height(m) | 3.9 | 3.9 | 3.9 | 3.9 | 3.9 |
| Model of mixing machine | 500L | 700L | 1000L | 1500L | 2000L |
| Mixing power(kW) | 22 | 30 | 2×18.5 | 2×30 | 2×37 |
| Discharge capacity(L) | 500 | 750 | 1000 | 1500 | 2000 |
| Aggregate size(mm) | ≤60 | ≤60 | ≤80 | ≤80 | ≤80 |
| Aggregate hopper capacity(㎡) | 2X4 | 2X4 | 2X8 | 2X15 | 2X15 |
| Powder silo capacity(t) | 2×50 | 2×100 | 2×100 | 2×100 | 2×100 |
| Batching capacity of batching station(L/tank) | 1500 | 1200 | 1600 | 2400 | 3600 |
Vertical bucket concrete batch plant
The bucket elevator uses steel buckets for vertical material feeding and has the following advantages:
- High efficiency improvement: The steel bucket has a compact structure and large capacity, which can quickly lift materials and enhance the operational efficiency of the mixing plant.
- Minimal material loss: The vertical feeding method is adopted, reducing the collapse and scattering of materials, and lowering material loss and waste.
- High equipment reliability: The steel hopper is made of solid material with strong wear resistance, capable of withstanding significant material pressure and friction, thereby enhancing the reliability and service life of the equipment.
- Easy to maintain: Bucket elevators have a simple structure, are easy to operate, and require little maintenance work, reducing the maintenance cost of the equipment.
Parameters of vertical bucket elevator compact batch plant
| Name | Classification | HZS60T | HZS90T | HZS120T | HZS120TX |
| Mixing Main Machine | Main Machine Specification | JS1000 | 1.5m³ | 2.0m³ | 2.0m³ |
| Track Lifting System | Lifting Bucket Body | 1.6m³ (thick material) | 2.4m³ (thick material) | 3.2m³ (thick material) | 3.2m³ (thick material) |
| Cement Weighing System | Weighing Hopper | 0.6m³ | 0.8m³ | 1.2m³ | 1.2m³ |
| Fly Ash/Ore Powder Weighing System | Weighing Hopper | 0.6m³ | 0.8m³ | 1.2m³ | 0.8m³ |
| Water Metering System | Water Scale Hopper | 0.4m³ | 0.4m³ | 0.6m³ | 0.6m³ |
| Admixture Weighing System | Admixture Scale | 0.1m³ | 0.05m³ | 0.1m³ | 0.1m³ |
| Pneumatic System | Screw Air Compressor | 11KW | 11KW | 11KW | 11KW |
| Batching Machine | Storage Bin (Square Steel Pipe Frame) | 8m³ (double door) | 12m³ (double door) | 15m³ (double door) | 15m³ (double door) |
| Electronic Control System | Control System | Manual/Auto Switch | Full – computer Automatic Control | Full – computer Automatic Control | Full – computer Automatic Control |
| Control Room | Frame | All – steel Structure | All – steel Structure | Large – size All – steel Structure | Integrated Container Structure |
| Screw Conveyor | Screw Conveyor Φ/Φ | Φ219 – 11kw | Φ219 – 11kw | Φ273 – 15kw Φ219 – 11kw | Φ273 – 15kw Φ219 – 11kw |
Why choose AGICO Cement?
Rich Experience and Mature Technology
We have a mature technical team, and each person specializes in their own tasks. From raw materials to delivery, almost every production process of each product undergoes strict quality inspection to ensure that the products you receive are qualified!
Standardized Workshop Management
AGICO Cement pays attention to product quality. We use good workshops and equipment to produce products. We strictly select high – quality raw materials and have perfect production equipment to provide customers with excellent products.
