Mixer batching plant for UHPC
Core mixer: Planetary mixer/twin-shaft mixer, revolution & rotation mixing, mixing time 3~8min, solve fiber agglomeration of UHPC.
High precision metering: Powder ±0.3%, admixture ±0.2%, water ±0.3%; stainless steel bins for anti-adhesion & anti-pollution.
Custom feeding system: Sealed screw conveyor with dust removal, special fiber feeder to avoid agglomeration.
Intelligent PLC control: Formula storage, feeding sequence setting, error compensation and data traceability.
Premium small capacity: 0.5~2m³ each batching, 5~20m³/h output, focus on stable quality production.
Advantages of AGICO’s UHPC concrete mixer plant for sale
Manufacturing Experience
40+ years
Patents
160+
Exported nations
170+
Certificates
ISO9001, ISO 14001, CE
Planetary/Twin-Shaft Mixer: Homogeneous Mixing with No Dead Zones
Materials simultaneously rotate and revolve, with high-speed blades breaking up fiber clumps, improving mixing uniformity by 300%.
Suitable for the viscous slurry characteristics of UHPC, mixing time is 3-8 minutes, 5-10 times the mixing intensity of ordinary mixing plants, completely eliminating the problem of incomplete mixing in certain areas.
The mixing chamber is made entirely of stainless steel, non-stick, wear-resistant, and easy to clean without residue.
Metering Accuracy: Micron-level control, zero performance deviation
Powder (cement/silica fume/mineral powder): ±0.3% metering accuracy, eliminating cross-contamination from powder residue.
Admixtures (water-reducing agents): ±0.2% metering accuracy, supporting precise micro-dosing.
Water/fine sand: ±0.3% metering accuracy, combined with a dynamic error compensation algorithm, the proportioning deviation approaches zero. 3. Feeding System: Customized design to prevent fiber clumping.
Feeding System: Customized design to prevent fiber clumping.
Powder Feeding: Sealed screw conveyor + negative pressure dust removal, ultra-fine silica fume (0.1μm) with no dust emission and no loss.
Fiber Addition: Dedicated metering feeder, batch-wise low-speed uniform addition of steel/synthetic fibers, combined with flying knife stirring, achieving a fiber dispersion rate of 99%.
Intelligent Control of Feeding Sequence: Strictly follows the “dry mixing → wet mixing → fiber addition” process, adapted to the UHPC reaction mechanism.
Intelligent Control: PLC closed-loop system, full production traceability.
Fully Automatic Control System: Stores 100+ formulas, accurately sets mixing time, feeding sequence, and metering parameters.
Data Management: Real-time recording of production data, supporting batch traceability, error warning, and formula optimization.
Manual Emergency Mode: Dual protection to avoid production interruptions.
UHPC batching and mixing plant supplier
AGICO Cement is one of the earliest manufacturers in China to develop mixing plants with more than 40-year experience. Other than the concrete batch plant for UHPC, we also provides RMC plant, mobile concrete batch plant, enviroment-friendly concrete batch plant, cp30 plant, compact batch plant, volumetric batch plant and so on.
AGICO customizes a dedicated mixing plant solution based on your production capacity requirements and application scenarios. We also provide UHPC mixing process training, equipment installation and commissioning, and after-sales maintenance services.
Advantages of mixers for UHPC mixer batching plant
Mixing uniformity improved by 40%
Lifespan of high-wear-resistant alloy cast iron liners extended by 12%
Overall batching plant efficiency improved by 30%
Concrete mixing time shortened by 20%
In response to the complexity and diversity of UHPC materials, AGICO’s planetary mixer can achieve an infinite non-circulating planetary mixing motion mode of rotation and revolution, which can efficiently disperse the fibers in the material quickly and achieve the best homogeneity.
Superior Transmission: Utilizes a hardened gear reducer for smooth, efficient, low-noise, high-torque, and durable operation.
Excellent Mixing: A combination of planetary rotation and revolution (infinite non-circulating planetary mode) ensures uniform mixing without dead zones, rapidly dispersing fibers and guaranteeing homogeneity. Suitable for various materials including aggregates and powders.
Easy Operation: Optional high-pressure cleaning device, flexible selection of 1-3 discharge doors, large-size maintenance door with safety switch.
High Customization: Customized mixing devices are available upon request.
Compact and robust structure, with a compact and reasonable layout, ensuring both flexibility and production capacity.
Convenient maintenance, strong mobility, simple operation, good stability, intelligent operation, and low operating costs.
High-quality vibrator made of thickened material, ensuring strong stability, simple operation, and precise control.
Uniform mixing, thorough and even mixing, long service life, high efficiency, and easy replacement.
Applications of UHPC batching and mixing plant
Precast Components Plant: UHPC bridge deck slabs, crash barriers, prefabricated beams and columns, tunnel segments, decorative components.
Bridge Engineering: UHPC bridge deck paving, bearing pads, shear keys, expansion joints.
Marine Engineering: Corrosion-resistant components, marine precast components, dock crash barriers.
High-end Municipal Engineering: UHPC permeable bricks, landscape components, urban crash barriers, tunnel segments.
Special Projects: Military protective components, nuclear power facilities, airport runway repair, key components for super high-rise buildings.
Advantages of AGICO’s cp30 batching plant for sale
Raw Material Storage System
Stainless steel sealed silos (3-5 silos), silo top dust collector, level gauge, anti-sticking design
Batching System
Multi-compartment batching scale, high-precision sensors, powder metering accuracy ±0.3%~±0.5%, admixture metering accuracy ±0.2%
Feeding and Conveying System
Feeding and Conveying System: Sealed screw conveyor, elevator, negative pressure dust removal system, dust-free design
Control system
PLC fully automatic control cabinet, touch screen operation, formula storage, data traceability, error compensation
What is UHPC batching and mixing plant?
A UHPC concrete batching plant is a complete set of mixing and production equipment specifically designed for mixing and pouring ultra-high performance concrete (UHPC). It’s not a simple upgrade of a regular commercial concrete plant but a specialized batching plant adapted to the special material ratios, mixing processes, and discharge requirements of UHPC. It’s also called a UHPC-specific batching plant or an ultra-high performance concrete batching plant.
UHPC itself is a special type of concrete with strength, toughness, and durability far exceeding that of ordinary concrete and high-performance concrete (HPC). Its compressive strength is generally ≥150MPa.
Core differences between UHPC mixer batching plant and ordinary concrete mixing plants
| Comparison Dimension | Ordinary Concrete Mixing Plant (C30/C60) | UHPC (Ultra-High Performance Concrete) batching and Mixing Plant |
| Mixed Materials | Sand, gravel, cement, fly ash, water, ordinary admixtures | Quartz sand (graded fine sand), special cement, silica fume, fly ash, steel fibers, high-efficiency water reducer, water, no coarse aggregates |
| Core Mixing Requirements | Simply uniform mixing without strict homogeneity requirements | Must achieve full dispersion of ultra-fine powder + uniform distribution of steel fibers without agglomeration + no air bubbles; homogeneity determines UHPC strength |
| Type of Mixing Host | Twin-shaft forced mixer (conventional model) | Vertical planetary mixer / high-end twin-shaft intensive mixer (core equipment); some equipped with high-speed dispersion heads |
| Mixing Duration | 30~60 seconds per batch | 5~15 minutes per batch; UHPC requires long-time low-speed mixing to prevent steel fiber breakage and powder agglomeration |
| Measuring Accuracy | Aggregates: ±2%, Powders: ±1%, Liquids: ±1% | All materials: ±0.2%~±0.5%; a deviation of just a few kilograms in silica fume or water reducer will directly invalidate UHPC performance |
| Material Storage | Ordinary silos with no special requirements for powder silos | Fully sealed thermal insulation silos + moisture-proof and dehumidification systems (silica fume/cement loses effectiveness when damp); separate sealed silos for steel fibers |
| Discharging Requirements | Meeting slump standards with allowable small air bubbles | No bleeding, no steel fiber agglomeration, no large air bubbles in discharged materials; vacuum degassing required for some applications |
| Production Capacity | High capacity (90/120/180m³/h) for mass commercial concrete production | Low capacity (0.5~5m³/h); UHPC is customized for small-volume pouring, prioritizing quality over quantity |
