Customizable wet mix batching plant
AGICO’s wet mix batching plant switches freely between wet concrete and commercial concrete production modes. It meets commercial concrete needs and produces high – quality masonry, plastering, and floor mortar, with one machine for dual benefits.
Technical advantages:
- Mixing equipment has low investment and high return, maximizing utilization with existing factories.
- No need for extra logistics equipment; existing commercial concrete trucks are used for delivery.
- The self – developed twin – screw ribbon mixer enables efficient, low – consumption production with uniform mixing, high intensity, and fast speed.
- Variable frequency control of mixing speed meets different speed needs of commercial concrete and wet – mixed mortar, ensuring quality.
- The electrical control system has two production modes for easy production and database management.
- A gram – precise microadmixture metering system meets wet – mixed mortar’s special admixture needs and suits various mortar materials.
- The unique wet sand vibrating screen has high screening accuracy, large output, low vibration, long life, and low cleaning frequency, ensuring sand gradation and mortar quality.
- Sand and stone silos in the batching station are placed separately to avoid material mixing.
Why choose AGICO’s wet batch concrete plant
Manufacturing Experience
40+ years
Patents
160+
Exported nations
170+
Certificates
ISO9001, ISO 14001, CE
Advantage of efficient production
It is compatible with double horizontal shaft or planetary mixers and can produce various types of concrete such as plastic and dry-hard ones, with high production efficiency.
The batching components are made of high-chromium wear-resistant cast iron, with a reasonable Angle design. The main unit is a vertical shaft planetary mixer, which can stir in all directions without dead corners, featuring fast stirring speed and uniform effect.
High quality and reliability
Key components (such as stirring arms, blades, etc.) are made from high-quality raw materials both at home and abroad as well as international brand parts, ensuring the quality of the equipment foundation.
Adopting electronic weighing and microcomputer control technology, equipped with buffer devices and automatic compensation functions, it features high measurement accuracy and further ensures the stability of concrete quality.
Green and environmental Protection advantages
Equipped with a pulse-type electric dust removal system, it has a large dust removal area and good effect, effectively reducing dust pollution.
The hydraulic-controlled discharge door is noiseless, and the entire production process is in a fully enclosed environment.
Meanwhile, the produced concrete can reduce pollution at the construction site and meet environmental protection requirements.
Convenient operating
The wet concrete produced can be used directly after being transported to the construction site without additional processing, thus saving operation steps.
The selection of raw materials is flexible. The aggregates can be either dry or wet and do not require drying. Industrial waste residues can also be mixed in, which not only saves resources and reduces costs but also facilitates quality control.
AGICO Group has more than 40 years of experience in the development and production of dry mortar batch plant, asphalt mixing plant, stabilized soil mixing plant, compact batch plant, mobile rmc plant and other products. High quality and strict factory inspection of products are AGICO’s pursuit. All products of the Group have passed ISO9001:2008 international quality management system certification, EU CE certification and Customs Union CU-TR certification.
Contact us to customize your cement mixing plant
AGICO’s wet mix batching plant, built for mobile and on-site concrete production, uses a high-performance vertical shaft planetary/twin shaft mixer for even mixing. The equipment is easy to operate, precise in proportioning, efficient, and durable.
The wet concrete it produces meets national standards and construction site needs. It’s eco-friendly, easy to construct, cost-effective, and has great development prospects.
As professional automated equipment by AGICO Cement for wet concrete, it uses computer control for automatic proportioning, weighing, feeding, batching, and unloading. It can make specified-grade wet concrete automatically, suitable for large-scale production.
With a compact, rational design, it saves time and energy in construction, being a highly efficient and energy-saving automated mortar production device.
Working process of wet batch concrete plant
Raw material storage and transportation
Aggregates are stored in independent bins (usually three to four compartments) and are sent into weighing hoppers by loaders or conveyor belts.
Cement and fly ash are respectively stored in silos (with a capacity generally ranging from 50 to 200 tons) and sent to the weighing system by screw conveyors.
Aggregate hopper
Precise measurement and stable transportion
The measuring system precisely measures aggregates, cement, fly ash, water and admixtures to ensure that the proportion of each material meets production requirements.
The raw materials are transported by belt conveyor or screw conveyor smoothly.
Belt conveyor
Mixing process
All the measured materials are discharged into the central mixer (commonly used double-shaft horizontal mixers and planetary mixers), and the mixing time is 30 to 90 seconds until the concrete reaches a uniform consistency.
Belt conveyor
Transportation stage
If the wet-mixed concrete that has been well mixed is transported over a short distance, it should be directly discharged into the mixer truck. During transportation, the mixer truck should continuously mix to prevent concrete segregation.
Mixer truckSpecifications of wet batch concrete plant
| Theoretical productivity(m³/h) | 25m³ | 35m³ | 50m³ | 60m³ | 75m³ | 90m³ | 120m³ | 180m³ | 240m³ | 300m³ |
| Standard discharge height (m) | 1.5-3.8 | 1.6-3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | 4 | 4.2 | 4.2 |
| Working cycle time (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 | 60 | 60 |
| Overall dimension (mm)(LXWXH) | 11693x13060x17245 | 12922x13000x17245 | 14950x17840x17245 | 36500x11130x20400 | 15950x18840x17245 | 51093x19100x21600 | 55885x20200x21600 | 59811x20660x23700 | 56000x22000x21000 | 57000x25000x23000 |
| Total installed capacity(kw) | 50.25 | 75 | 115 | 105 | 120 | 145 | 210 | 260 | 330 | 370 |
| Concrete mixer | 500L | 750L | 1000L | 1000L | 1500L | 1500L | 2000L | 3000L | 4000L | 5000L |
| Batching machine | 1200L | 1200L | 1600L | 1600L | 2400L | 2400L | 3200L | 4800L | barn-type | barn-type |
| Silo capacity(m³) | 3.5 | 3.5 | 5 | 12 | 15 | 15 | 18 | 25 | 35-50 | 35-50 |
| Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated exhaust volume(m³/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | 1.67 | 1.67 | 1.67 |
| Rated exhaust pressure(MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
| Motor power (KW) | 2.2 | 2.2 | 5.5 | 7.5 | 11 | 11 | 15 | 18.5 | 18.5 | 18.5 |
Well-experienced wet batching plant supplier
AGICO Cement has been dedicated to mixing plant equipment for many years. Its main products include mobile mixing plants, concrete mixing plants, stabilized soil mixing plants, as well as mixers, batching machines, cement silos and other supporting construction machinery. It is a large-scale heavy industry enterprise integrating R&D, design, production, sales and service.
It has 8 major production workshops: the main machine workshop, the hopper workshop, the batching machine workshop, the large drum workshop, the frame workshop, the rust removal workshop, the metalworking workshop, the steel warehouse, the parts warehouse, etc.
Adopting modular design and standardized manufacturing mode, it features high production efficiency and fast delivery speed, and can provide customers with the required equipment in a timely manner.
What is wet mix batching plant
The wet mix batching plant is a concrete production facility that thoroughly mixes materials such as cement, aggregates, water, and admixtures in a certain proportion within the station, and then transport them to the construction site by mixer trucks.
Main Types
Fixed wet batching plant: Suitable for large-scale concrete production, such as ready-mixed concrete plants, prefabricated component plants and large-scale infrastructure projects, with a production capacity ranging from 25 cubic meters to 300 cubic meters per hour.
Mobile wet batching plant: More suitable for small-scale concrete production, it features easy mobility and assembly, and can flexibly adapt to the demands of different construction sites.
Comparison table of core parameters for wet batch concrete batching plants, dry mix mortar batching plants, and ready-mix concrete batching plants
| Comparison Dimension | Wet Batch Concrete Batching Plant | Dry-Mix Mortar Batching Plant | Ordinary Ready-Mix Concrete Batching Plant |
| Core Product | Special/High-Performance Wet Concrete (e.g., self-compacting, impermeable type) | Dry Powder/Granular Ready-Mix Mortar | General-Purpose Wet Concrete (e.g., C15-C50 for structural use) |
| Product State | Flowable wet material (contains all proportioned water) | Dry mixture (no water added) | Flowable wet material (contains all proportioned water) |
| Production Core | High-precision metering (especially for admixtures), accurate temperature control | Control of raw material dryness, uniform mixing | Routine proportioning and metering, efficient mixing |
| Transport Vehicle | Concrete mixer truck (low-speed mixing during transportation to prevent segregation) | Sealed tank truck/bagged packaging (no mixing required) | Concrete mixer truck (low-speed mixing during transportation to prevent segregation) |
| Transport Radius | Short (usually ≤ 20 km, to prevent initial setting) | Long (usually ≥ 50 km, dry materials rarely deteriorate) | Medium (usually ≤ 30 km, balancing efficiency and initial setting) |
| On-Site Use | Direct pumping/placing, no secondary processing needed | Mixed with water on-site until uniform before use | Direct pumping/placing, no secondary processing needed |
| Capacity Range | Medium to high (50-240 m³/h, mostly fixed-type) | Medium to low (10-80 m³/h, both fixed and mobile types available) | High (60-300 m³/h, mainly fixed-type) |
| Core Advantages | Stable performance, high construction efficiency, suitable for special engineering needs | Convenient transportation and storage, high flexibility, reduces on-site dust | Large capacity, low cost, suitable for general construction needs |
| Typical Application Scenarios | Special projects such as high-rise buildings, bridges, tunnels, and nuclear power plants | Home decoration plastering, external wall insulation, small-scale repair projects | Routine structures such as residential floor slabs, beams and columns, and ordinary factories |
The core advantages of wet concrete
Easy to use: It can be used directly upon transportation to the construction site without additional processing. Only sealed storage is required. Save on-site processing time and improve construction efficiency.
Quality control: Professional factory preparation, standardized environment and process, can precisely control quality and reduce quality fluctuations caused by differences in on-site preparation conditions.
Cost-effectiveness: A wide range of raw material options are available, and aggregates can be either dry or wet without the need for drying, reducing the cost of pretreatment. It can be mixed with industrial waste residue and used to produce artificial sand from solid waste, saving resources and reducing costs. It can also increase the usage of bulk cement and reduce related expenditures.
Environmentally friendly: No need to batch raw materials on site, reducing dust and noise pollution, improving the working environment, and meeting the requirements of green construction.
Production and construction characteristics of wet concrete
Production process: Flexible selection of raw materials, dry and wet aggregates can be used without drying, reducing costs. The wet batch concrete plant equipment upgrade features high batching accuracy and flexible admixture addition, meeting the production requirements.
Transportation and construction: Each ton contains 170-190 kilograms of water and needs to be transported by a mixer truck. Finished products should not be stored for more than 24 hours, and a construction plan should be well made. For regular use, a retarder can be added to prolong the setting time.
Cost analysis
From the perspective of comprehensive cost, compared with the same type of dry-mixed and wet concrete, when converted to tons based on the on-site price, each ton of wet concrete is over 6＄ cheaper than that of dry-mixed mortar.
Based on the continuous calculation of the later construction cost, the construction cost per square meter of wet concrete is about 0.15＄ cheaper than that of dry-mixed mortar. (Note: Costs vary by region. Please refer to the local actual situation for specific details).
