Complete concrete production solutions

Concrete Batching Plants Engineered Around Your Production Plan

Compare plant families, theoretical output and complete-line scope before you request a proposal. AGICO coordinates the mixer, material storage, transfer, controls and delivery interfaces around your project inputs.

  • Plant families for commercial, project and precast production
  • Published theoretical output references from 25–300 m³/h
  • Configuration and layout reviewed as one production line
Find My Plant Route
Illustrative concrete batching line with aggregate bins, inclined conveyor, central mixer, cement silos and truck loading bay
5 production routes Shortlist by operating purpose
28 plant pages One verified product directory
7 coordinated systems Review the complete line
Project-led proposal Scope starts with your inputs

Start with the operating decision

Choose the Route That Matches How You Will Produce

Use four buyer-led axes to open a practical starting point. Final equipment selection still depends on recipes, material properties, working hours and site conditions.

Choose the concrete destination These routes can overlap with the site, process and output choices below.
Concrete batching line with aggregate bins and elevated mixing structure

Commercial concrete supply

Ready Mix Production Route

Coordinate capacity with mix variety, peak truck dispatch and delivery windows.

  • Forecast the busiest dispatch window
  • Define grades and raw-material autonomy
  • Plan truck circulation before fixing layout
Explore Ready Mix Plants →
Indoor pan-mixer batching equipment with aggregate compartments

Factory production cells

Precast Manufacturing Route

Match mixing action, dosing sequence and transfer to products and mould cycles.

  • List products and recipe families
  • Map concurrent production cells
  • Confirm discharge and transfer interfaces
Plan a Precast Line →
Installed modular on-site concrete batching plant at a construction project

Concrete near placement

Project-Site Supply Route

Coordinate temporary production with pour demand, material logistics and construction access.

  • Map the pour sequence
  • Confirm material and utility access
  • Define relocation expectations
Review On-Site Production →
Choose the site horizon Mobility is a system constraint, not a capacity class.
Fixed concrete batching installation with mixing tower and silos

Long-term production base

Permanent Stationary Plant Route

Engineer storage, traffic, maintenance access and expansion around a stable site.

  • Confirm long-term demand
  • Map inbound and outbound traffic
  • Coordinate utilities and civil interfaces
Plan a Stationary Base →
Trailer-mounted concrete batching equipment with support legs

Repeated relocation

Mobile Batching Plant Route

Integrate the production modules around transport, lifting, setup and recommissioning.

  • Set relocation frequency
  • Confirm lifting and support interfaces
  • Plan temporary utilities
Compare Mobile Plants →
Complete portable concrete batching plant installed at a temporary project site

Temporary reusable base

Portable Plant Route

Plan a temporary production base that can be dismantled and reused after the contract.

  • Define deployment duration
  • Plan module split and lifting access
  • Separate equipment from local works
Review Portable Plants →
Complete compact concrete batching plant with integrated aggregate handling and mixing structure

Restricted production yard

Compact Layout Route

Concentrate material lifting while protecting truck movement and maintenance access.

  • Confirm the usable envelope
  • Preserve service clearances
  • Test charging and discharge paths
Explore Compact Layouts →
Choose who completes the mix The answer changes the plant and delivery-system boundary.
Elevated central mixer beneath aggregate conveyor beside silos

Plant-side batch completion

Central / Wet Mixing Route

Complete recipe execution and mixing release at the plant before truck loading.

  • Match mixer action to recipes
  • Define release checkpoints
  • Coordinate cycle and truck exchange
Review Central Mixing →
Complete dry batch concrete plant with aggregate bins, transfer system and cement silos

Batching before final mixing

Dry Batch Responsibility Route

Clarify where water addition and final mixing occur and which system owns each control point.

  • Define downstream mixing
  • Assign water and recipe responsibility
  • Check transport sequence
Examine Dry Batching →
Volumetric concrete mixer truck producing concrete on demand

Point-of-use production

Volumetric Concrete Route

Keep ingredients separated and proportion them near placement for variable order sizes.

  • Define compartments and recipes
  • Plan calibration and controls
  • Confirm carrier access
Review Volumetric Production →
Choose a theoretical planning band Then validate feed, cycle, discharge and logistics assumptions.
HZS25 concrete batching plant shown as a low-output capacity reference

Theoretical 25–75 m³/h

Focused and Intermediate Output Route

Screen smaller plant families against batch demand, storage and transfer requirements.

  • Start from the busiest pour window
  • Compare cycle references
  • Do not infer mobility from output
Review 25–75 m³/h Options →
HZS120 concrete batching plant shown as a medium-output capacity reference

Theoretical 90–120 m³/h

Sustained Scheduled Production Route

Review mixer, transfer, storage autonomy and dispatch space as one system.

  • Map sustained shift demand
  • Check replenishment limits
  • Protect vehicle rhythm
Compare 90–120 m³/h References →
HZS240 concrete batching plant shown as a high-output capacity reference

Theoretical 180–300 m³/h

Large Production Program Route

Treat upper-band capacity as a site-wide material, structural, logistics and resilience decision.

  • Validate peak demand
  • Plan multiple storage streams
  • Coordinate utilities and dispatch lanes
Compare 180–300 m³/h References →

Combine attributes, not labels

Build One Compatible Shortlist Across the Four Axes

  1. 01
    Choose the concrete destination Commercial orders, project pours or factory cells.
  2. 02
    Add the site horizon Permanent, relocatable, temporary or space-constrained.
  3. 03
    Assign mixing responsibility Plant-side, downstream or point-of-use completion.
  4. 04
    Test the output assumption Validate the theoretical band against the whole flow.

Five primary procurement paths

Shortlist a Plant Family Before Comparing Components

Each route answers a different operating question. Choose the production model first; then qualify output, site and equipment scope.

Concrete batching line with separate aggregate bins and an elevated mixing and discharge structure

01 / Commercial supply

Ready Mix Concrete Plant

For producers selling multiple concrete grades through a delivery fleet. Its advantage is coordinating recipe demand, peak dispatch and storage as one commercial operation.

Next decision: which grades and dispatch peaks must the business serve?

Plan a ready mix operation →
Elevated central concrete mixer beneath an aggregate conveyor beside cement silos

04 / Plant-side mixing

Central Mix Concrete Plant

Complete recipe execution and mixing release before truck loading.

Examine central mixing →
Indoor pan-mixer batching equipment with aggregate compartments and compact dosing assembly

05 / Factory production

Precast Concrete Manufacturing Plant

Match mixer and transfer decisions to recipes, moulds and production cells.

Match a precast line →

Planning reference, not a site guarantee

Translate Pour Demand Into a Capacity Discussion

Published output is theoretical. Actual selection must account for recipes, feed rate, mixer cycle, truck exchange, planned downtime and the operating schedule.

Theoretical output 25–35 m³/h HZS25–HZS35 · JS500–JS750 · 72 s reference cycles HZS25 concrete batching plant shown as a low-output capacity reference

Focused batch demand

Start with the Smallest Workable Batch and Storage Plan

This band suits a focused recipe portfolio and deliberate idle periods. Small nameplate output does not by itself make a plant mobile.

Configuration implication
Match batch size to minimum pour demand before adding storage.
Buyer question
What are the smallest order and busiest placement window?
Review small plant choices →
Theoretical output 50–75 m³/h HZS50–HZS75 · JS1000–JS1500 · 60/72 s references Fixed concrete batching installation with enclosed mixing tower and multiple cement silos

Regular project demand

Coordinate Feed and Discharge Before Increasing Mixer Size

Material feeding and truck exchange must support the chosen reference cycle.

Configuration implication
Compare belt and hopper transfer with storage replenishment and discharge access.
Buyer question
Can material feeding and vehicle exchange sustain the proposed cycle?
Review conveyor-fed plants →
Theoretical output 90–120 m³/h HZS90–HZS120 · JS1500–JS2000 · 60 s reference cycles HZS120 concrete batching plant shown as a medium-output capacity reference

Sustained scheduled production

Protect the Production Rhythm Across the Full Line

Mixer, transfer, storage autonomy and dispatch space must be reviewed as one system.

Configuration implication
Size storage and transfer for sustained scheduling.
Buyer question
Where could queues interrupt the shift plan?
Plan a stationary base →
Theoretical output 180 m³/h HZS180 · JS3000 · 60 s reference cycle Elevated central concrete mixer beneath an aggregate conveyor beside cement silos

High-output demand

Validate Peak Demand, Storage Autonomy and Line Architecture

Single- or twin-line architecture remains a project engineering choice.

Configuration implication
Review redundancy, dispatch lanes and material autonomy.
Buyer question
How will interruptions be managed?
Explore central mix planning →
Theoretical output 240–300 m³/h HZS240–HZS300 · JS4000–JS5000 · 60 s reference cycles HZS240 concrete batching plant shown as a high-output capacity reference

Large production program

Treat Capacity as a Site-Wide Logistics and Resilience Decision

This band requires detailed material, structural, logistics and continuity review.

Configuration implication
Develop flow and civil interfaces before confirming line arrangement.
Buyer question
Can inbound and outbound logistics support the theoretical rate?
Compare high-output HZS references →
HZS25–HZS35 focused batch demand
HZS50–HZS75 regular project demand
HZS90–HZS120 sustained scheduled production
HZS180 high-output planning
HZS240–HZS300 site-wide logistics planning

Do not force every process into HZS bands

Separate Ordinary Capacity Planning From Specialty Production

UHPC recipes, roller-compacted concrete and volumetric point-of-use production need their own process evidence. They do not inherit the ordinary 25–300 m³/h reference by association.

Mixing-location decision

Decide Where the Concrete Batch Is Completed

The process choice changes quality-control responsibility, transport planning and the equipment included in the plant scope.

01

Central / Wet Mixing

Ingredients are proportioned and the concrete is mixed at the plant before discharge. Review mixer architecture, release checkpoints and truck-loading rhythm.

Explore central mixing →
02

Dry Batching

Batching is separated from final mixing. Clarify where water addition and final mixing occur—and which system owns that control.

Examine dry batching →
03

Volumetric Production

Ingredients remain separated and are proportioned at the point of use. Calibration and variable order sizes become central operating questions.

Review volumetric supply →

Complete-line dependencies

Seven Systems That Must Work as One Plant

A larger mixer cannot compensate for interrupted material flow, mismatched storage or an incomplete control boundary. Review each interface against the same production plan.

Twin-shaft mixer interior showing two shafts, mixing paddles and wear liners
01

Mixing System

Select mixing action and batch size for the actual recipe, discharge method and maintenance plan.

Aggregate batching compartments on a steel frame with conveyor and lower discharge arrangement
02

Aggregate Storage & Batching

Separate materials, maintain usable charging access and coordinate weighing with the required feed sequence.

Vertical cement silos with conical outlets and connected inclined screw conveyors
03

Powder Storage & Conveying

Match each powder stream to its silo, delivery frequency, screw route and scale interface.

Water and admixture hopper assemblies shown in a batching-equipment workshop
04

Water & Admixture Metering

Keep liquid dosing points accessible and coordinate them with recipe sequence and control logic.

Aggregate transfer belt and red support rollers beneath a batching hopper
05

Material Transfer

Choose belt or hopper routes around feed rate, elevation, access and the site’s circulation envelope.

Open batching control cabinet with weighing controller, electrical terminals and wiring
06

Automation & Control

Define recipes, permissions, alarms, production records and manual boundaries before controls are specified.

Pulse-cleaned dust filter units with compressed-air manifolds in a workshop
07

Environmental Controls

Map dust, noise and wash-water sources to practical capture, enclosure and handling options.

One connected procurement review

Turn Plant Scope, Evidence and Responsibility Into One Comparable Proposal

Move from what is supplied, through where it works and what evidence is visible, to who owns each delivery interface and which inputs shape the quotation.

Define the quotation boundary

Separate Standard Supply, Selectable Options and Engineered Scope

A useful quotation states what is included, what must be selected and which interfaces depend on project information.

Core production line

  • Batching and weighing equipment
  • Confirmed mixer route
  • Primary transfer interfaces
  • Control package boundary

Selectable equipment

  • Aggregate bin arrangement
  • Powder silos and screw routes
  • Belt or hopper transfer
  • Enclosure and dust-control options

Project-engineered scope

  • Site layout and discharge height
  • Utilities and civil interfaces
  • Shipping split and access limits
  • Expansion and installation support

Application branches

Route the Plant Around the Concrete Destination

The same nameplate output can serve very different operating models. Start with where the concrete goes and how demand arrives.

Commercial

Ready Mix Sales & Dispatch

Plan recipe range, order peaks, raw-material autonomy and fleet movement together.

Project

Civil & Infrastructure Works

Coordinate production with pour sequences, access constraints and the construction schedule.

Temporary

Remote or Changing Work Fronts

Make transport, lifting, temporary utilities and recommissioning part of equipment selection.

Manufacturing

Precast Production Cells

Match mixing, dosing and transfer to product recipes, mould timing and concurrent cells.

Procurement-risk evidence

What AGICO Coordinates Before Equipment Leaves the Factory

Factory work matters when it reduces mismatched interfaces, unplanned shipping splits and unclear installation responsibilities.

Engineering Input-to-layout coordination
Manufacturing Fabrication and assembly sequence
Handover Inspection, packing and documentation
Lifecycle Installation guidance and spare-parts scope

Visible project evidence

Different Site Conditions Require Different Supply Decisions

These photographs show real installation contexts. They are presented without unsupported output, location or performance claims.

Belt-fed concrete batching installation with aggregate bins and a cement silo

Belt-Fed Production Layout

Visible evidence: aggregate storage, inclined transfer and silo placement across a long material-flow axis.

Crane beside an upright cement silo during a batching-plant installation stage

Installation-Stage Interface

Visible evidence: lifting access and silo erection must be considered before site work begins.

Concrete batching equipment under a roof with aggregate bins and an adjacent silo

Covered Equipment Arrangement

Visible evidence: canopy clearance and adjacent storage influence the final layout.

From inquiry to lifecycle

Keep Responsibilities Visible Across the Delivery Process

Each stage should end with an agreed input, output or responsibility—not just a generic promise of support.

  1. 01

    Project inputs

    Demand, recipes, site, utilities and schedule.

  2. 02

    Configuration

    Plant family, capacity basis and system boundary.

  3. 03

    Layout & proposal

    Interfaces, options and quotation scope.

  4. 04

    Manufacturing

    Fabrication, assembly and inspection plan.

  5. 05

    Shipping

    Packing split, documents and site readiness.

  6. 06

    Commissioning support

    Installation guidance, startup and handover scope.

Build an itemized quotation

What Changes the Concrete Batching Plant Price?

There is no responsible single price without defining the production and delivery scope. Use these eight inputs to make quotations comparable.

01
Theoretical output & mixer Batch size, recipe and cycle basis
02
Aggregate storage Materials, bin layout and charging method
03
Powder system Silo count, delivery pattern and screw routes
04
Transfer architecture Belt, hopper and elevation requirements
05
Automation Recipes, permissions, records and interfaces
06
Environmental package Enclosure, dust, noise and water handling
07
Site conditions Layout, utilities, civil works and access
08
Delivery boundary Logistics, installation and commissioning scope

Resolve the next question

Continue Your Technical and Commercial Review

Use focused resources when you need component detail, supplier context or civil-project planning guidance.

Procurement FAQ

Questions to Resolve Before You Compare Proposals

These answers frame the decision. Project-specific values must be confirmed in the technical proposal.

Start with the concrete destination and site horizon: commercial dispatch, permanent base, repeated relocation, plant-side central mixing or precast-cell supply.

No. The published range is theoretical. Recipe, feeding, cycle, discharge, logistics and operating conditions affect actual output.

Provide available dimensions, access, elevation constraints, utility conditions, material delivery routes, truck movement and known civil boundaries.

Mixer, bins, silos, transfer, controls, environmental scope and discharge arrangement can be discussed against verified project inputs.

It should state the equipment boundary, selectable options, project-engineered interfaces, logistics basis and installation or commissioning responsibilities.

Installation guidance, commissioning support, documentation and spare-parts scope should be agreed for the specific project rather than assumed.

Prepare a useful engineering response

Tell Us What the Plant Must Produce—and Where It Must Work

Share enough operating context for AGICO to recommend a plant family, capacity basis and quotation scope.

Target output Operating hours Concrete recipes Aggregate details Site & country Utilities Layout limits Delivery schedule