Pan mixer batching plant
Budget Pan Mixer for Small Plants
For Precast & Rural Works, Only Stiff Concrete & Mortar
Capacity: PM25, PM30, PM35, PM35 or customized
Types: Mobile / Stationary / Foundation-free
Price(USD): 20–25 m³/h: $18,000–30,000
25–35 m³/h: $28,000–45,000
35–50 m³/h: $40,000–65,000
Types of Pan Mixer Batching Plant Provided by AGICO
AGICO can customize pan mixer batching plants for our customers, with three types available: mobile, stationary, and foundation-free.
Other than pan mixer batching plant, we also provide other small concrete plant solutions such as: small concrete batch plant, modular concrete plant, compact concrete plant, hopper concrete plant.
If you are looking for a large-capacity pan mixer batching plant(75-240m³/h) using a planetary concrete mixer, please click here.
Mobile Type
Trailer design with tires. Can be towed easily to different job sites. Integrated structure without repeated disassembly. Fast startup for rural road and temporary projects.
Stationary Type
Low cost and rigid frame. Works steadily for long-term production. Only simple concrete foundation is needed. Best choice for permanent precast factories.
Foundation-Free Type
Heavy-duty integral base, no civil foundation required. It can be placed directly on solid compacted ground. Save construction cost and installation time, suitable for short-term precast yards.
Parameters of AGICO’s Pan Mixer Batching Plants
| Item | PM25 Pan Plant | PM30 Pan Plant | PM35 Pan Plant | PM50 Pan Plant |
|---|---|---|---|---|
| Theoretical Output | 25 m³/h | 30 m³/h | 35 m³/h | 50 m³/h |
| Mixer Model | JW350 Vertical Pan Mixer | JW500 Vertical Pan Mixer | JW500 Vertical Pan Mixer | JW750 Vertical Pan Mixer |
| Discharge Volume | 350 L | 500 L | 500 L | 750 L |
| Aggregate Bin Quantity | 2 bins | 2 bins | 2 bins | 3 bins |
| Feeding Mode | Skip Hoist | Skip Hoist | Skip Hoist | Belt or Skip Hoist |
| Aggregate Bin Volume | 2×4 m³ | 2×5 m³ | 2×5 m³ | 3×6 m³ |
| Batcher Model | PLD800 | PLD1000 | PLD1000 | PLD1200 |
| Weighing Accuracy | Aggregate ±2%, Cement/Water/Additive ±1% | Aggregate ±2%, Cement/Water/Additive ±1% | Aggregate ±2%, Cement/Water/Additive ±1% | Aggregate ±2%, Cement/Water/Additive ±1% |
| Discharge Height | 3.8 m | 3.8 m | 3.8 m | 3.8 m |
| Total Power | 33 kW | 38 kW | 42 kW | 55 kW |
| Control System | Simple Cabinet / Optional PLC | Simple Cabinet / Optional PLC | Simple Cabinet / Optional PLC | Fully Automatic PLC |
| Overall Size | Customized | Customized | Customized | Customized |
Successful cases of pan mixer batching plant from AGICO
Advantages of AGICO Pan Mixer Batching Plant
Low Total Investment Cost
AGICO’s pan mixer batch plants cut your initial equipment budget by 20%-35% while retaining full automatic batching & mixing functions, without sacrificing concrete mixing uniformity for block production.
Zero-Slump Dry Concrete
The vertical pan mixe’s circular pan and vertical stirring arms generate strong shear force, fully blending sand, stone, cement and pigment without segregation. It is tailor-made for rigid dry concrete needed to form interlocking pavers, hollow blocks and curbstones.
Ultra-Compact Integrated Structure
The whole batching unit integrates aggregate bins, conveyor and mixer into one welded frame, occupying less site space than split planetary batching plants. It supports quick flat-ground installation without complex concrete foundation.
Simple Daily Cleaning & Maintenance
Open-top circular mixing pan design allows workers to flush residual concrete directly with water after production. Wearing liners and mixing arms can be replaced in 30 minutes without professional technicians.
Stable Low Power Operation
Optimized vertical-shaft motor matching reduces unit power consumption by nearly 28% vs planetary mixers, greatly cutting long-term factory electricity operating costs.
Fully Automatic Unattended Control
Standard PLC touch screen control cabin stores 99+ sets of concrete formulas. One single worker can complete all batching, mixing and discharging operations. Manual weighing mode is reserved for emergency use.
Why Buy from AGICO Cement?
20,000㎡ Professional Production Factory
Our industrial park covers 20,000 square meters, equipped with 12 full production assembly lines for concrete batching plants and vertical pan mixers. All core mixing parts are self-produced in our workshop.
Export Record To Over 80 Countries
Our pan mixer batching plants have been exported to 80+ regions including India, Nigeria, Bangladesh, Malaysia, the Middle East and South America, with hundreds of local block factory operation cases.
Complete International Certifications
All pan mixer batching equipment passes CE safety certification and ISO 9001 quality management system certification, meeting global market import standards.
Global On-Site Installation Team
We deploy professional overseas installation engineers to guide equipment assembly, formula debugging and worker training for clients with bulk orders.
Lifetime Spare Parts Supply Support
AGICO keeps full stock of pan mixer wearing parts, conveyor belts, weighing sensors and PLC control accessories, supporting fast global spare parts delivery after sales.
Successful Project by AGICO CEMENT
Portland – 30 m³/h Mobile Plant
Mongolia – 90 m³/h Plant
Colombia – 120m³/h plant
Kazakhstan – 60m³/h Concrete Plant
Vietnam – 60m³/h Concrete plant
Thailand – 25m³/h plant
AGICO, Not Just a Supplier — We Are a Complete Solution Provider.
Strong Manufacturing Capability: 20,000㎡ modern industrial factory, 200+ sets of advanced processing equipment, 12 professional production lines
30+ Years Industry Experience: Engineering team with deep expertise. Customized design for different project conditions
Global Export Experience: Installed in 80+ countries. Proven performance in diverse environments
One-Stop Service: Design → Manufacturing → Installation → Training → After-sales
Core Components of AGICO’s Pan Mixer Concrete Plant
Pan Concrete Mixer
Optional concrete mixers: Planetary type, Single / Twin shaft type, Pan type, Self-loading type
AGICO’s concrete mixer features multiple shaft end seals to prevent dust from contaminating bearings. The seals can be removed quickly for easy repair. It also features status monitoring, allowing faults to be easily identified.
Aggregate System
Capacity: 800-4800L or customized
Responsible for storage and precise weighing of sand, stone, recycled aggregate. Customizable 2/3/4/5/6 aggregate bins based on client production demand.
Conveyor System
Fully enclosed side guard to reduce dust leakage, meet environmental standards.
Adjustable support legs for flat-ground installation without concrete base.
Anti-skid chevron conveyor belt to prevent sliding of wet sand and stone.
Storage System
Vertical Cement Silo (50T–200T Optional): Dust collector, material level indicator, pressure relief valve as standard.
Powder Weighing Scale: Independent weighing unit ensures stable cement ratio for consistent block strength.
Control System
Industrial touch screen PLC system, stores up to 99 groups of block/precast concrete formulas.
One-click automatic cycle: aggregate batching → conveying → powder feeding → pan mixing → discharge.
Real-time monitoring of motor current, weighing data and equipment fault alarms.
Pan Mixer Batching Plant Price
The price of a pan mixer batching plant typically ranges from USD 18,000 to USD 180,000, depending on the production capacity, pan mixer model, batching system configuration, cement silo capacity, automation level, and customization requirements. Smaller 20–35 m³/h plants generally start at around USD 18,000–45,000 FOB, while large fully automatic systems with multiple cement silos can exceed USD 180,000 FOB. For an accurate quotation, manufacturers usually recommend specifying the required output, aggregate bins, cement storage, control system, and project location.
Pictures of AGICO’s Workshop
How Does a Pan Mixer Concrete Batching Plant Work?
- Aggregate Storage & Feeding → Four independent aggregate bins store sand, stone, recycled aggregate
- Automatic Weighting System → Independent load cell weighing for each raw material, precise proportion control
- Inclined Belt Conveyor → Transport weighed aggregates up to pan mixer feeding port
- Cement Screw Conveyor → Quantitative cement powder delivery into mixing pan
- Vertical Shaft Pan Mixer Core Mixing Station
- Discharge Outlet (Two Output Options)
- Option A → Discharge to concrete mixer truck for on-site precast casting
- Option B → Direct discharge to block making machine for automatic brick forming
Pan Mixer VS Planetary Mixer
| Comparison Feature | Vertical Shaft Pan Mixer | Planetary Mixer |
|---|---|---|
| Core Mixing Mechanism | Fixed vertical shaft + rotating mixing arms | Multi-orbit planetary rotation stirring frame |
| Total Equipment Investment | Lower initial cost | Higher purchase price |
| Daily Maintenance Difficulty | Easy to clean, few vulnerable wearing parts | Complex structure, more wearable components |
| Zero-slump / Semi-dry Concrete | Excellent mixing performance, first choice for blocks | Good mixing effect |
| Wet Ready-mix Concrete | Satisfactory for small-scale projects | Outstanding for commercial ready-mix plants |
| Hollow/Solid Interlocking Blocks | Perfect matching, stable forming | Suitable for high-end precast |
| Power Consumption | Low energy consumption per cubic meter | Higher power load |
FAQ for Buying a Pan Mixer Concrete Batching Plant
What is a pan mixer concrete batching plant?
A pan mixer concrete batching plant is an integrated, space-saving concrete production assembly built around a vertical shaft pan mixer as its core mixing unit. Unlike planetary mixers that adopt revolving planetary stirring trajectories, this pan mixer relies on mixing arms fixed on a single stationary vertical shaft rotating inside a round deep mixing pan. This mechanical design delivers forceful, uniform agitation specially optimized for low-slump, zero-slump and semi-dry concrete materials widely used in block and precast factories.
This complete batching plant combines aggregate storage bins, automatic weighing system, inclined feeding conveyor, vertical pan mixer, cement feeding screw, fully automatic PLC control cabin and supporting cement silo into one compact unit. Compared with large planetary and twin-shaft batching lines, the pan mixer batch plant features a smaller overall footprint, simpler installation workflow and lower operating cost, making it the mainstream production line for small & medium precast brick manufacturing enterprises worldwide.
Can I install the batching plant outdoors under high-temperature or rainy weather?
Yes. All electrical components are dustproof and waterproof; we can add rain hoods for the pan mixer feeding port and control cabin as free upgrades for tropical or rainy regions.
Is the pan mixer batching plant movable for multiple construction sites?
Standard fixed models are designed for permanent block factories. We offer semi-mobile trailer-mounted pan mixer batching plants for clients needing frequent site transfers.
What size cement silo matches each pan mixer plant model?
PM25 matches 50T / 80T silos. PM35 matches 80T / 100T silos. PM50 & PM60 support 100T, 150T or 200T vertical cement silos.
How easy is daily cleaning for the vertical pan mixer?
Very simple. The open-top circular mixing pan allows workers to flush residual concrete with high-pressure water in 10 minutes after production. No complex disassembly required.
How often do I need to replace wearing spare parts?
Scrapers, mixing paddles and sealing gaskets need inspection every month; heavy wear parts are replaced every 6–12 months based on production volume.
Does the control system support manual operation mode?
Yes. Full automatic cycle mode is standard, and a backup manual control mode is built-in for equipment debugging, maintenance or power failure emergencies.
Can we add remote monitoring function to the control room?
Optional remote IoT monitoring module is available, allowing you to check production data, equipment alarms and running status on your mobile phone or computer remotely.
What factors decide the final FOB price of a pan mixer concrete batching plant?
Hourly production capacity, quantity of aggregate bins, cement silo tonnage, automation level, optional accessories (pigment feeder, dust collector, remote monitoring) and target shipping port all affect the total quotation.
Does AGICO provide international certificates for export?
All AGICO pan mixer batching plants pass CE safety certification and ISO 9001 quality management system certification, meeting import standards for over 80 countries worldwide.
Will AGICO send engineers for overseas installation guidance?
We provide free on-site installation, equipment debugging and worker training services for bulk order clients. For small single sets, we supply detailed installation drawings, operation videos and online technical guidance.
How many workers do I need to operate the full pan mixer batching plant?
Only 1 skilled operator is enough for full-automatic PLC control mode; a second worker is optional for raw material replenishment and finished block transportation.
