Tower batching plant—Top-mounted concrete plant for sale
Capacity: 25-300m³/h
Design: Concrete plant with top-mounted silos
Customized: Able to be customized
Brief introduction of AGICO’s tower batching plant
AGICO’s tower batching plant refers to a top-mounted batching plant, represents a concrete production solution engineered for high efficiency, operational stability, and environmental compliance. Its hallmark design feature—the top-mounted cement silo—optimizes spatial utilization by elevating silo placement, while integrated advanced control systems and fully automated workflows enable precise, rapid execution of batching, mixing, and material transfer processes.
Why choose AGICO’s Tower batching plant
Manufacturing Experience
40+ years
Patents
160+
Exported nations
170+
Certificates
ISO9001, ISO 14001, CE
Optimized Design for Peak Efficiency
The production line features a compact, ergonomic layout that minimizes footprint while maximizing throughput. Its robust construction ensures continuous, stable operation even under heavy-duty cycles. Fabricated from premium 304 stainless steel, the plant exhibits exceptional resistance to corrosion and oxidation, maintaining structural integrity in high-humidity environments.
High-Performance Mixing Technology
Equipped with advanced twin-shaft forced mixing/planetary mixing technology, the plant delivers rapid, homogeneous material blending through continuous cyclic agitation. This ensures consistent concrete quality with minimal mixing time, a critical advantage for large-scale projects. The 304 stainless steel construction also guarantees long-term durability and resistance to wear.
Fully Automated Operation
The integrated PLC-based control system enables unmanned, automated production cycles from material feeding to concrete discharge. Intuitive interfaces simplify parameter configuration and real-time monitoring, reducing labor requirements and minimizing human error. The stainless steel build ensures reliable performance in harsh job site conditions.
Durable Construction & Cost Efficiency
Precision-engineered from high-grade materials, the tower batching plant offers exceptional structural rigidity and corrosion resistance, eliminating premature wear and reducing lifecycle maintenance costs. Its robust design ensures a long service life, delivering superior return on investment over time.
Reliable supplier of tower batching plant — AGICO Cement
Customizable Solutions & On-site Support
Each plant is tailored to site-specific layout and production requirements, with flexible modular configurations to accommodate varying project scales. Our team provides end-to-end support, including professional on-site installation, commissioning, and training, ensuring seamless integration into your operations.
Tower batching plant specification–cusotmizable
AGICO Cement also provides other plants that occupy small footprint, such as compact concrete batch plant, small concrete batch plant, and the closed type eco-friendly top-mounted batch plant.
| Parameter | AG-180 | AG-240 | AG-270 | AG-300 |
|---|---|---|---|---|
| Theoretical Output (m³/h) | 180 | 240 | 270 | 300 |
| Mixer Model | 3000L | 4000L | 4500L | 5000L |
| Batching System | 4800L | 6400L | 7200L | 7200L |
| Discharge Height (mm) | 4200 | 4200 | 4200 | 4200 |
| Max Aggregate Size (mm) | 60(80) | 60(80) | 60(80) | 60(80) |
| Cycle Time (s) | 60 | 60 | 60 | 60 |
| Aggregate Accuracy | ±2% | ±2% | ±2% | ±2% |
| Cement Accuracy | ±1% | ±1% | ±1% | ±1% |
| Water Accuracy | ±1% | ±1% | ±1% | ±1% |
| Admixture Accuracy | ±1% | ±1% | ±1% | ±1% |
| Installed Power (kW) | 220 | 280 | 308 | 345 |
Advantages of AGICO’s on-site concrete batching plant
Mixing System
The heart of the tower batching plant, the twin-shaft forced mixer, incorporates heavy-duty mixing blades and a robust transmission system to generate high shear forces, ensuring thorough blending of all components. This technology guarantees uniform concrete consistency and high early strength development.
Material Storage System
This system provides segregated storage for aggregates, cement, and fly ash, with cylindrical steel silos featuring integrated arch-breaking mechanisms to prevent material bridging. Aggregate bins are compartmentalized by particle size for precise inventory management. The centralized top-mounted layout of silos and bins maximizes space efficiency, a defining feature of this tower batching plant.
Batching & Weighing System
A high-precision electronic weighing system ensures accurate proportioning of aggregates, powders, and liquids, with tolerance levels of ±2% for aggregates and ±1% for cement, water, and admixtures. Each silo is equipped with independent load cells and batching controllers, providing redundant accuracy checks critical for concrete quality.
Material Conveying System
Three specialized conveying pathways ensure efficient material transfer:
– Aggregate Conveying: High-capacity belt conveyors with dust-proof covers minimize spillage and contamination.
– Powder Conveying: Energy-saving air slides (maintenance-free, low power consumption) or compact 3m screw conveyors (shaftless, wear-resistant design) deliver cement and fly ash to the mixer.
– Liquid Conveying: Precision metering pumps and corrosion-resistant pipelines transport water and chemical admixtures with minimal waste.
Control & Monitoring System
The industrial-grade PLC control system orchestrates all production processes, with optional remote monitoring and data analytics capabilities for proactive maintenance and performance optimization. An optional intelligent anti-overfill system, featuring a potentiometer level gauge, provides continuous silo inventory tracking to prevent material overflow.
Advantages of tower batching silo
Space & Resource Optimization
The tower batching plant’s top-mounted silo design reduces ground footprint(just 12×12 meters per station), with the lower level configurable as functional spaces (control rooms, labs, rest areas) for enhanced site utility. The modular structure also facilitates cost-effective enclosure, lowering packaging and transportation expenses.
Energy & Cost Efficiency
Air slide powder conveying reduces power consumption by up to 30% compared to traditional screw conveyors, while the 3m shaftless screw conveyors eliminate wear parts for extended service life. The integrated large-displacement, noise-reducing air compressor supports dual-station operation, ensuring redundancy and energy savings.
Advanced Batching & Environmental Protection
The underground batcher’s high-capacity storage minimizes material handling frequency, while adjustable pressure plates and anti-jam discharge doors ensure reliable performance with diverse aggregate types. A dual-pulse combined dust removal system targets both mixer and silo emissions, achieving near-zero particulate release and compliance with strict environmental standards.
Enhanced Productivity
Through optimized material usage, automated workflows, and intelligent drive systems (including flexible drum mixers and multi-station configurations), the tower batching plant reduces operational costs while increasing output by up to 15% compared to conventional plants.
Versatile Application Scope
Ideal for large-scale construction, infrastructure, and precast concrete production, the plant delivers consistent quality for high-rise buildings, bridges, and hydraulic projects, establishing itself as the industry standard for ready-mix concrete production.
Long-Term Reliability
The plant’s robust construction, wear-resistant components, and simplified maintenance design ensure a service life of over 15 years, with minimal downtime and low lifecycle costs.
Operational workflow of the tower batching plant
The tower batching plant operates through a fully automated, closed-loop production cycle:
- Automatic Material Loading: Raw materials are replenished to silos and bins based on real-time inventory data and production schedules.
- Precision Batching: The weighing system accurately measures each component, with the control system verifying ratios against project specifications.
- Material Conveying: Measured materials are synchronized to the mixer via dedicated conveyors, ensuring zero delay between batching and mixing.
- Forced Mixing: The twin-shaft mixer agitates materials at high speed to achieve uniform homogeneity within the specified cycle time.
- Controlled Discharge: A hydraulic double-door discharge hopper regulates flow rate, reducing mixer emptying time by over 15% and boosting overall production efficiency.
