Dry mix mortar plant
The dry mortar plant adopts European advanced design concept, tower structure layout, implanted modular management system, equipped with intelligent human-machine interactive interface, the degree of automation is industry-leading. According to different configurations, the annual capacity of this production line can reach 30-100 thousand tons.
This dry mortar equipment is mainly composed of seven systems: raw material storage system, batching and weighing system, material conveying system, mixing and stirring system, pneumatic control system, finished product packaging system and environmental protection dust removal system.
During production, the central control system will automatically issue instructions according to the preset formula, and the raw materials will be accurately proportioned from the storage bin. After accurate weighing, the raw materials enter the bin to be mixed in turn, and then transported to the high-efficiency gravityless mixer for rapid mixing (only 3-5 minutes).
Why choose AGICO’s dry mix mortar plant
Manufacturing Experience
40+ years
Patents
160+
Exported nations
170+
Certificates
ISO9001, ISO 14001, CE
Core advantages of the mortar plant
The plant has the remarkable features of reasonable layout, compact area, high productivity and high efficiency, environmental protection and no dust. Adopting innovative design concept, it only requires 3-6 people to operate, significantly reducing labor and management costs. Equipped with a new generation of one-key start intelligent automation control system, realizing easy operation. At the same time, it can be flexibly equipped with high-efficiency drying system, new airflow packaging system and self-developed remote-controlled high-efficiency dust-free automobile bulk packaging system according to customers’ needs.
System Composition and Configuration Flexibility
The equipment is mainly composed of sand drying system and ready-mixed mortar mixing system, and can be extended with crushing and sand making system. The complete configuration includes: sand drying system, screening system, raw material storage system, automatic batching system, pneumatic system, dust removal system, finished product packaging system, bulk tanker packaging system and automatic control system, with optional real-time dynamic monitoring function to meet diversified production needs.
Innovative technology and efficient production
The tower-type layout and top-mounted batching mode replace traditional ground batching, significantly reducing material conveying time, improving production efficiency, and lowering costs. The mixing system can be optionally equipped with a 4m³ large-capacity gravity-free dual-shaft high-efficiency mixer, featuring short mixing time and high precision. The entire system is automatically controlled via a PLC system, ensuring a clean and friendly working environment.
Comprehensive advantages and production value
The production line integrates high efficiency production, green environmental protection, health and safety and intelligent control, and realizes the optimization and upgrading of the production process through advanced design concept and automation technology, which is the ideal solution for modern dry mortar production, and it can fully satisfy the current demand for high quality and environmentally friendly building materials in the construction industry.
AGICO Group has more than 40 years of experience in the development and production of mobile concrete batch plant, small batch plant, stationary concrete plant, dry mix batching plant, ready mix concrete plant, central concrete batch plant, precast concrete batch plant and other products. High quality and strict factory inspection of products are AGICO’s pursuit. All products of the Group have passed ISO9001:2008 international quality management system certification, EU CE certification and Customs Union CU-TR certification.
Details of the equipment of dry mix mortar plant
Drying system
Core equipment: adopts European multi-layer nesting process of three return drum dryer, compact structure, high thermal efficiency, large capacity.
Energy adaptability: support gas, heavy oil, coal and other fuels, flexible to meet different production needs.
Drying effect: the water content of finished sand is <0.5%, energy saving and environmental protection, in line with green production standards.
Batching system
Technical Advantage: Adopting tower-type top dosing layout, combined with high-precision metering technology, greatly shorten the dosing time and improve the production efficiency.
Additives dosage: optional dense-phase positive pressure pneumatic conveying, automated control, reduce loss and ensure accurate dosage ratio.
Mixing system
Core equipment: double shaft non-gravity high-efficiency paddle mixer, with abundant power, smooth operation, no vibration, no dust.
Mixing effect: gentle mixing does not destroy the material properties, to ensure that the finished mortar indicators are better than the industry standard.
Durability: core sealing technology, wear-resistant design, long service life.
Conveying system
Conveying method: screw conveyor, bucket elevator or pneumatic conveying is optional to ensure efficient and smooth transportation of materials.
Features: no leakage, low noise, high standard material, precision tuned, reliable operation.
Dedusting system
Core equipment: pulse bag type dust collector, maximum support 600 bags, distributed dust collection, good dust suppression effect.
Environmental protection standard: in line with the national green production policy, improve the working environment and protect the health of employees.
Packaging system
Diversified solutions: impeller valve mouth, pneumatic valve mouth, open bag packaging machine is optional, supporting 20-50kg conventional bag and ton bag packaging.
Bulk system
Efficient loading: automatic telescopic bulk loader, loading capacity of 80-100 tons per single head hour, equipped with wireless remote control, convenient operation.
Dust suppression design: reduce dust spillage, improve the utilization rate of mortar, reduce loss.
Electronic control system
Intelligent control: the use of imported / domestic high-quality electronic components, support for formula storage (10-30 groups, can be expanded to hundreds of groups).
Visualized operation: real-time monitoring of material flow, process flow dynamic display, support for automatic alarm and remote monitoring.
Parameters of AGICO’S dry mix mortar plant — with customized service
| Project Scope | Model | Theoretical Productivity (t/h) | Total Volume (m³) | Volume Utilization | Power (kW) | Production Mode | Footprint (m²) | Staffing |
| 50,000 t/year | WZ-2 | 15-20 | 2 | 0.4-0.6 | 22 | Continuous | 100-150 | 3-5 persons |
| 100,000 t/year | WZ-4 | 30-40 | 4 | 0.4-0.6 | 30 | Continuous | 150-200 | 4-6 persons |
| 300,000 t/year | WZ-8 | 60-80 | 8 | 0.4-0.6 | 45 | Continuous | 250-300 | 4-7 persons |
| 500,000 t/year | WZ-10 | 80-120 | 10 | 0.4-0.6 | 55 | Continuous | 300-350 | 5-8 persons |
Automatic dry mix mortar plant
The dry mix mortar production line integrates equipment such as a sand dryer, screening machine, storage silos (for sand, cement, fly ash, additives), weighing systems, conveyors, mixers, storage silos, and packing machines. Its core function is to combine dried/screened sand with binders (cement, fly ash) and additives in precise ratios to produce construction mortars (e.g., masonry, plastering, floor mortar), delivered in bags or bulk. Production capacity defines the line’s scale (measured in 10,000-ton annual output).
Product Features
Capacity: 40–120 tons/hour (ultra-high output options)
Dust Control: Intelligent ash-cleaning, energy-efficient design
Weighing: High-precision, stable performance
Mixing: Energy-saving, wear-resistant, durable
Special Mortar Production Line
This line produces specialty mortars (e.g., grouting, waterproof, tile adhesives, self-leveling, thermal insulation mortars) requiring stricter controls and diverse raw materials (gypsum, polymers, fibers, etc.).
Product Overview
Handles complex formulations with materials like gypsum, microspheres, polystyrene particles, and lignin fibers, ensuring accurate weighing, mixing, and packaging.
Production Line Features
Compact & Flexible: Adaptable layouts for varied configurations
High Automation: Reduced manual operation, consistent quality
Closed System: Energy-efficient, environmentally compliant
Reliable dry mortar plant supplier
What is your terms of payment?
T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
What is your terms of delivery?
EXW, FOB, CFR, CIF. We have a very good cooperation in shipping logistics, and the price is low. Not only is our product price advantageous, but so is our logistics price.
How about your delivery time?
Generally, it will take 7-10 working days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. We have the goods in stock and they will be shipped from the factory within three days. We will book the warehouse after you pay the advance payment.
What is the warranty of our machine?
Our main machine enjoys a 1 year warranty(except for the hammer), during this time all accessories broken can be changed for a new one. And we provide videos for machine install and operation.
What is your terms of packing?
Generally, we use standard exported wooden case for LCL goods, and fixed well for FCL goods.
Do you test all your goods before delivery?
Yes, we have 100% test before delivery. And we will attach our inspect report for every machine.
Do you Preferred provide wear parts for transacted clients? Yes, we have recor d s for your clients, and will prefer provid ing accessories to clients.
