Asphalt batching plant
AGICO Cement provides asphalt batching plants which are used in various grades of highways, airports, dams and other places. The products have been well received by customers since they were put on the market.
Advantages:
Stable and reliable performance: The electromechanical components are branded to create highly stable and dependable products.
Modular design: modular and fast installation system technology, so that the transportation and installation become faster and more convenient.
Provide users with technical support: to solve the user’s needs for upgrading solutions such as asphalt hot recycling, modified asphalt, and recycling dust treatment device and other technical support.
Why choose AGICO’s asphalt batching plant
Manufacturing Experience
40+ years
Patents
160+
Exported nations
170+
Certificates
ISO9001, ISO 14001, CE
Advanced technology
The intelligent control system enables precise proportioning of aggregates, asphalt and fillers, while high mixing uniformity ensures stable mixture quality; the modular design facilitates quick installation and relocation, thereby enhancing construction efficiency.
Energy conservation and environmental protection
Equipped with advanced dust removal and flue gas treatment systems that maintain dust emissions well below national standards; the hot recycling technology allows reuse of reclaimed materials to reduce energy consumption and costs, supporting green construction initiatives.
Durability and reliability
Critical components utilize high-strength wear-resistant materials with excellent abrasion and high-temperature resistance, enabling continuous high-intensity operation with low failure rates and extended service life.
Flexible adaptability
The system supports multiple formula conversions to produce specialized materials including modified asphalt and warm-mix asphalt, meeting diversified requirements for high-grade highways and municipal roads.
AGICO Group has more than 40 years of experience in the development and production of mobile concrete batch plant, small batch plant, stationary concrete plant, dry mix batching plant, ready mix concrete plant, central concrete batch plant, dry mortar batch plant and other products. High quality and strict factory inspection of products are AGICO’s pursuit. All products of the Group have passed ISO9001:2008 international quality management system certification, EU CE certification and Customs Union CU-TR certification.
Details of the equipment of asphalt batching plant
Batching System
Frequency-controlled belt feeding ensures precise batching, with material break alarm and anti-bridging device to prevent jamming. Modular gear reducer offers compact design and high efficiency. Load cell weighing system with PLC provides ±0.5% accuracy, reinforced by wear-resistant design and heat-proof connections.
Dust Removal
German dust control tech combines inertial & pulse bag filtration for <20mg/m³ emissions. Overheat protection (auto cooling/shutdown) and negative-pressure design extend filter life. Auto air pressure control reduces operational costs by 30%.
Drying System
Wear-resistant flights ensure even heating. Multi-fuel burner (1:10 adjustment) works with diesel/gas. Four-wheel drive and optimized blades boost thermal efficiency to 85%. Double insulation cuts heat loss by 15%.
Hot Aggregate Elevator
Dual-chain buckets with alloy steel+welded edges last 3x longer. Smart weigh bins feature auto-gates and level/temp sensors. Overflow channels prevent blockages.
Screening System
Dual-shaft vibrator enables 5-minute screen changes.
Triple safety: level monitor + overflow pipe + reject chute. Maintenance-free bearings last 10,000+ hours.
Weighing System
Aggregate: Auto-correcting scales (±2.5%)
Filler: 3-point sensors (±2%)
Asphalt: Dual-measurement (±2%)
Mixer
Twin-shaft with Ni-Cr alloy blades (50,000+ cycles). Quick-dump gate opens in 2s. Insulated silo keeps mix within ±5℃.
Control System
Siemens PLC with dual backup. 16-bit AD ensures ±0.1% dosing. Touchscreen HMI shows real-time 3D animations. Automatic diagnostics cut downtime by 90%.
Asphalt batching plant parameters
| Item | 1000 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
|---|---|---|---|---|---|---|---|
| Production Capacity (t/h) | 80 | 120 | 160 | 200 | 240 | 320 | 400 |
| Mixer Capacity (kg/batch) | 1200 | 1700 | 2300 | 2800 | 3300 | 4300 | 5300 |
| Number of Cold Feed Bins (pcs) | 4 | 4 | 5 | 5 | 5 | 6 | 6 |
| Cold Feed Bin Volume (m³/pc) | 9 | 9 | 10 | 10 | 13 | 14 | 14 |
| Feeding Width (m) | 3.3 | 3.3 | 3.3 | 3.3 | 3.6 | 3.6 | 3.6 |
| Drying Drum Φ×L (m) | 1.6×6.5 | 1.8×7.2 | 2.2×8.0 | 2.2×10.0 | 2.5×10.0 | 2.75×11.0 | 2.9×12.0 |
| Drive Power (kW) | 4×5.5 | 4×7.5 | 4×15 | 4×18.5 | 4×22 | 4×30 | 4×30 |
| Burner Capacity (MW) | 7 | 11 | 14 | 18 | 20 | 28 | 35 |
| Fuel Type | Diesel/Heavy Oil/Natural Gas | Diesel/Heavy Oil/Natural Gas | Diesel/Heavy Oil/Natural Gas | Diesel/Heavy Oil/Natural Gas | Diesel/Heavy Oil/Natural Gas | Diesel/Heavy Oil/Natural Gas | Diesel/Heavy Oil/Natural Gas |
| Number of Screen Layers | 4 | 4 | 5 | 5 | 5 | 6 | 6 |
| Hot Aggregate Bin Capacity (t) | 24 | 24 | 35 | 50 | 70 | 100 | 100 |
| Vibrating Screen Drive Power (kW) | 2×2.35 | 2×2.35 | 2×11 | 2×11 | 2×15 | 2×18.5 | 2×18.5 |
| Mixer Drive Power (kW) | 37 | 45 | 2×37 | 2×37 | 2×37 | 2×45 | 2×55 |
| Powder Silo Volume (m³) | 20 | 25 | 50 | 50 | 70 | 70 | 70 |
| Recovered Powder Silo Volume (m³) | 10 | 15 | 20 | 20 | 70 | 70 | 70 |
| Bag Filter Area (m²) | 420 | 528 | 600 | 660 | 896 | 1200 | 1400 |
| Dust Removal System | Primary Gravity + Secondary Bag Filter (Online Pulse) | Primary Gravity + Secondary Bag Filter (Online Pulse) | Primary Gravity + Secondary Bag Filter (Online Pulse) | Primary Gravity + Secondary Bag Filter (Online Pulse) | Primary Gravity + Secondary Bag Filter (Online Pulse) | Primary Gravity + Secondary Bag Filter (Online Pulse) | Primary Gravity + Secondary Bag Filter (Online Pulse) |
| Number of Asphalt Tanks × Volume (m³) | 1×50 | 1×50 | 2×50 | 2×50 | 3×50 | 4×50 | 5×50 |
| Thermal Oil Heater Capacity (×10⁴ kcal/h) | 30 | 40 | 60 | 60 | 80 | 100 | 120 |
| Total Power (kW) | 270 | 310 | 470 | 510 | 610 | 740 | 830 |
| Footprint (m × m) | 40×30 | 40×30 | 45×35 | 45×35 | 53×35 | 56×40 | 58×45 |
| Optional Bottom Finished Product Silo Volume (m³) | 13 | 13 | 30 | 30 | 40–120 | 40–120 | 40–120 |
| Optional Side Finished Product Silo Volume (m³) | 50 | 50 | 50 | 50 | 120 | 120 | 120 |
Asphalt batch mix plant
Asphalt batch mix plant mainly consists of batching system, drying system, combustion system, hot material lifting, vibrating screen, hot material storage bin, weighing and mixing system, asphalt supplying system, powder supplying system, dust removal system, finished product bin and control system.
Applications
Asphalt batch mix plant refers to the mass production of asphalt concrete equipment, capable of producing asphalt mixture, production of modified asphalt mixture, production of colored asphalt mixture, this asphalt mixing equipment is necessary for the construction of highways, construction of graded highways, construction of municipal roads, construction of airports, construction of ports, the necessary equipment.
Well-experienced asphalt batch mix plant manufacturer
Factory Direct Sales with Strong Strength
With our own factory, we specialize in the R&D and production of asphalt road construction equipment. We have established a comprehensive management system and strict quality inspection methods, ensuring more reliable quality and faster delivery. Our main products include: electrically heated asphalt tanks, fuel direct-heated asphalt tanks, emulsified asphalt equipment, modified asphalt equipment, and other road construction products and machinery.
Years of Industry Experience
Focused on the industry with extensive experience, we offer customized solutions tailored to users’ unique needs. Our company prioritizes advanced equipment and refined craftsmanship, supported by a complete quality inspection system to guarantee product excellence, delivering satisfaction to our customers.
Comprehensive After-Sales Service
We solemnly promise: Our company provides full pre-sales, in-sales, and after-sales customer service. By carefully analyzing customer needs, we deliver targeted products and solutions, ensuring our services closely align with customers’ finished product requirements.
